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Example project of a multiphysics application. A Static and a Frequency analyses are used to determine the structural behavior of the assembly. Then, a conjugate heat transfer analysis will determine the thermal behavior of the cooling process of the motor.

CHT-Nichrome is high resistance material, on electrical conduction losses energy in the form of heat. This simulation gives the analysis of thermal properties of Nichrome.

Artificial limb to aid amputees in normal function.

Carry out conjugate heat transfer analysis with 2021 battery segment including busbars. The goal is to find the size the fan by finding the right air flow rate to keep cell temperature in check

This case validates the thermal management inside an LED against the CFD and experimental results obtained in the conference paper, Thermal Analyses and Measurements of Low-Cost COP Package for High-Power LED, using the Conjugate Heat Transfer v2.0 analysis type in SimScale.

Inspired by this article https://insideevs.com/news/339220/tesla-model-3-battery-can-transfer-twice-the-heat-of-model-s-p100d/  this project goal is to evaluate the difference in cooling effectiveness between series and parallel cooling tube of an EV Battery Module.

The cooling strategies used to maintain the battery under 40C are cooling tubes places between the rows of cells. Inside the aluminium channel extrusions flows a coolant made of water and glycol.

In this Project we Simulate an Exhaust Manifold using CHTV2.0 Simscale solver 

The goal is this project is to understand the Heat transfer between the exhaust gases and the manifold, Thermal stresses on it as well as heat transfer coefficient accuracy & predictions. We evaluate areas of higher velocity and temperature variation and perform more detailed analysis on it to find out what kind of condition to expect at the outlet of the exhaust, how to improve its performance and much more !

Conjugate heat transfer simulation in a U tube Heat exchanger using CHT 2.0 Solver of SimScale.

CHT Simulation of a flow through pipe.  Gasoline is transported through pipes among other ways. In this simulation the low temperature gasoline is being transported through a pipe of higher temperature found generally at sunny areas outside city limits reaching up-to 55 deg. We simulate how the gasoline temperature varies under such conditions. The fluid property change under varied thermal loads can vary & hence its important to simulate it before we manufacture. Pipes are used throughout the world for transporting N number of products & hence even though appears basic, proper analysis is highly profitable in the longer run for the life of material & fluid product.

Conjugate heat transfer simulation to analyse the thermal performance of water cooled transistors.

Tutorial showing forced cooling of a printed circuit board

Powertrain for hypothetical electric vehicle for cooling

Conjugate Heat transfer Analysis on the manifold located upstream of the ramjet fuel injector is performed using SimScale CHT V2.0 Solver. The flow field of the hot fuel JP-7 flowing through the manifold is simulated and the wall temperature of the manifold is computed. This experiment essentially duplicates the conditions of a regeneratively fuel cooled hypersonic ramjet engine flow path of heat sink construction to simulate the actual conditions the engine would be operated at by using a facility fuel heater. In order to match these conditions correctly, a detailed thermal analysis on upstream fuel delivery components(manifold) is required.

In this simulation, we are performing conjugated heat transfer analysis on a graphics card with 2 types of mesh conditions. Heat is the biggest problem in electronics, it can reduce life of the part. It is necessary that electronics work in certain limits for longer life.

Simple geometry to learn about the simulation environment

LED Spotlight project, aiming a bring the temperature of the diodes of a LED spotlight design below the maximum allowed temperature of 100C.

Check out www.simscale-academy.com for more classes on simulation.

Electric panel-cabinet cooling analysis via CHT

Exercise for Session 4 of Thermal Professional Training - CHT simulation of heat sink with temperature source. To register for professional training, please follow this link: https://www.simscale.com/professional-training/

CHT analisys of an array of transformers.

Electronic cooling is a vastly important topic, as failure to sufficiently cool a component within a system will lead to overheating, reducing the component's lifespan or in severe cases damaging the component.

Water cooling is a great option for higher power application, and this webinar will demonstrate how CFD can be used to ensure that there is sufficient cooling, and how to ensure its efficiency within a system.

This is a conjugate heat transfer study in an electronics cooling project. With respect to the incoming air flow through the enclosed tunnel on the circular pin type heat sink design, and maximum component temperature, maximum power limit for the component was calculated.

Fluid Flow Heat Transfer through a curved geometry

For this project the thermal performance of internal components of a drone are analysed using a conjugate heat transfer CFD simulation. The internal space is cooled using a simplified fan and results are used to judge whether the fan flow rate is sufficient for the given power output of the electrical components.

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